Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel

Douglas J Mills, S Jamali

Research output: Contribution to Book/Report typesChapter

Abstract

Previous work in our laboratory showed that the type of surface preparation of the steel prior to coating had a dramatic effect on the subsequent corrosion protection afforded in immersion tests and in salt spray testing. Particularly water jetting led to better performance. It is generally accepted that factors such as removal of impurities and introducing surface roughness to steel to obtain better adhesion through the mechanical interlocking of polymeric structure and the metal surface play a part. However it is postulated that the ease of breakdown of the oxide film is also critically important and varies between surface preparations. This was investigated in the present study where 5 different surface preparation methods (abrasive blasting, water-jetting, abrasion, acid pickling and degreasing) were applied to the mild steel surface and each resultant surface was characterised using electrochemical methods. The Scanning vibrating electrode technique (SVET) was performed in dilute saline water to detect anodic and cathodic sites on the surface and also to determine the intensity of electrochemical activity at these sites. Scanning electron microscope (SEM) together with energy dispersive X-ray spectroscopy (EDX) was used to characterise the surface structure and its chemical composition. Changes in open circuit potential have been monitored during the time of exposure to electrolyte in order to investigate the general surface activity. The electrochemical impedance spectroscopy (EIS) was employed to analyse the charge transfer situation on the metal surface. Results using these techniques will be presented and discussed. An anticipated outcome from this work is development of a simple electrochemical method to assess that a metal surface is in a condition suitable for coating. This could also be used as a way of checking that standard pretreatments had been effective and assist in the development of new ones
Original languageEnglish
Title of host publicationProceedings of EUROCORR 2010: From Space Heights to Earth's Depths
Place of PublicationFrankfurt, Germany
PublisherDechema
Publication statusPublished - 1 Sep 2010
EventEUROCORR 2011 - Stockholm, Sweden
Duration: 4 Sep 20118 Sep 2011
https://eurocorr.org/2011.html

Conference

ConferenceEUROCORR 2011
CountrySweden
CityStockholm
Period4/09/118/09/11
Internet address

Fingerprint

Painting
Carbon steel
Corrosion
Metals
Steel
Scanning
Pickling
Coatings
Water
Corrosion protection
Blasting
Electrochemical impedance spectroscopy
Abrasives
Abrasion
Surface structure
Electrolytes
Oxide films
Charge transfer
Electron microscopes
Adhesion

Keywords

  • SVET
  • Surface pre-treatment
  • electrochemical characterisation
  • surface activity

Cite this

Mills, D. J., & Jamali, S. (2010). Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel. In Proceedings of EUROCORR 2010: From Space Heights to Earth's Depths Frankfurt, Germany: Dechema.
Mills, Douglas J ; Jamali, S. / Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel. Proceedings of EUROCORR 2010: From Space Heights to Earth's Depths. Frankfurt, Germany : Dechema, 2010.
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Mills, DJ & Jamali, S 2010, Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel. in Proceedings of EUROCORR 2010: From Space Heights to Earth's Depths. Dechema, Frankfurt, Germany, EUROCORR 2011, Stockholm, Sweden, 4/09/11.

Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel. / Mills, Douglas J; Jamali, S.

Proceedings of EUROCORR 2010: From Space Heights to Earth's Depths. Frankfurt, Germany : Dechema, 2010.

Research output: Contribution to Book/Report typesChapter

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Mills DJ, Jamali S. Effect of different surface preparations prior to painting on the corrosion behaviour and surface activity of mild steel. In Proceedings of EUROCORR 2010: From Space Heights to Earth's Depths. Frankfurt, Germany: Dechema. 2010