Reliability of remote field testing in detecting defects on steam boiler tubes

U P Duaka, Abdeldjalil Bennecer, Philip Picton

Research output: Contribution to conference typesPaperResearchpeer-review

Abstract

Received wisdom regarding guidelines of boiler tube thickness evaluation, specifies 70% wall thickness as the flag point below which the tube should be replaced. The aim of this work is to investigate the feasibility of remote field testing (RFT) method in the inspection of ferromagnetic materials and demonstrate its limitations, in the timely and reliable detection of boiler tube defects, using conventional commercial probes. The impact of excitation frequency and channel bandwidth on defect amplitude, phase, defect sizing and material permeability are analysed. Samples of ASTM A179 and ASTM A 106 carbon steel tubes having artificial discontinuities were studied. The response of RFT inspection to various defects was measured, as was the sensitivity to defect size. Experimental results show that small size defects like porosity, fatigue crack and axial oriented cracks may present unfavourable conditions for early defect detection in boiler tubes. Based on the experimental setup used, RFT may reliably detect discontinuities greater than 4mm diameter with up to 40% diminution. However, it may be challenging to detect defects occurring close to boiler tube sheet.
Original languageEnglish
Publication statusAccepted/In press - 13 Jun 2018
EventInternational Conference on Robotics, Automation and Non-Destructive Evaluation - Chennai, India
Duration: 3 Jan 0001 → …
https://hindustanuniv.ac.in/anro/rane/rane.html

Conference

ConferenceInternational Conference on Robotics, Automation and Non-Destructive Evaluation
Period3/01/01 → …
Internet address

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Boilers
Steam
Defects
Testing
Inspection
Ferromagnetic materials
Carbon steel
Porosity
Cracks
Bandwidth

Cite this

Duaka, U. P., Bennecer, A., & Picton, P. (Accepted/In press). Reliability of remote field testing in detecting defects on steam boiler tubes. Paper presented at International Conference on Robotics, Automation and Non-Destructive Evaluation, .
Duaka, U P ; Bennecer, Abdeldjalil ; Picton, Philip. / Reliability of remote field testing in detecting defects on steam boiler tubes. Paper presented at International Conference on Robotics, Automation and Non-Destructive Evaluation, .
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abstract = "Received wisdom regarding guidelines of boiler tube thickness evaluation, specifies 70{\%} wall thickness as the flag point below which the tube should be replaced. The aim of this work is to investigate the feasibility of remote field testing (RFT) method in the inspection of ferromagnetic materials and demonstrate its limitations, in the timely and reliable detection of boiler tube defects, using conventional commercial probes. The impact of excitation frequency and channel bandwidth on defect amplitude, phase, defect sizing and material permeability are analysed. Samples of ASTM A179 and ASTM A 106 carbon steel tubes having artificial discontinuities were studied. The response of RFT inspection to various defects was measured, as was the sensitivity to defect size. Experimental results show that small size defects like porosity, fatigue crack and axial oriented cracks may present unfavourable conditions for early defect detection in boiler tubes. Based on the experimental setup used, RFT may reliably detect discontinuities greater than 4mm diameter with up to 40{\%} diminution. However, it may be challenging to detect defects occurring close to boiler tube sheet.",
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Duaka, UP, Bennecer, A & Picton, P 2018, 'Reliability of remote field testing in detecting defects on steam boiler tubes' Paper presented at International Conference on Robotics, Automation and Non-Destructive Evaluation, 3/01/01, .

Reliability of remote field testing in detecting defects on steam boiler tubes. / Duaka, U P; Bennecer, Abdeldjalil; Picton, Philip.

2018. Paper presented at International Conference on Robotics, Automation and Non-Destructive Evaluation, .

Research output: Contribution to conference typesPaperResearchpeer-review

TY - CONF

T1 - Reliability of remote field testing in detecting defects on steam boiler tubes

AU - Duaka, U P

AU - Bennecer, Abdeldjalil

AU - Picton, Philip

PY - 2018/6/13

Y1 - 2018/6/13

N2 - Received wisdom regarding guidelines of boiler tube thickness evaluation, specifies 70% wall thickness as the flag point below which the tube should be replaced. The aim of this work is to investigate the feasibility of remote field testing (RFT) method in the inspection of ferromagnetic materials and demonstrate its limitations, in the timely and reliable detection of boiler tube defects, using conventional commercial probes. The impact of excitation frequency and channel bandwidth on defect amplitude, phase, defect sizing and material permeability are analysed. Samples of ASTM A179 and ASTM A 106 carbon steel tubes having artificial discontinuities were studied. The response of RFT inspection to various defects was measured, as was the sensitivity to defect size. Experimental results show that small size defects like porosity, fatigue crack and axial oriented cracks may present unfavourable conditions for early defect detection in boiler tubes. Based on the experimental setup used, RFT may reliably detect discontinuities greater than 4mm diameter with up to 40% diminution. However, it may be challenging to detect defects occurring close to boiler tube sheet.

AB - Received wisdom regarding guidelines of boiler tube thickness evaluation, specifies 70% wall thickness as the flag point below which the tube should be replaced. The aim of this work is to investigate the feasibility of remote field testing (RFT) method in the inspection of ferromagnetic materials and demonstrate its limitations, in the timely and reliable detection of boiler tube defects, using conventional commercial probes. The impact of excitation frequency and channel bandwidth on defect amplitude, phase, defect sizing and material permeability are analysed. Samples of ASTM A179 and ASTM A 106 carbon steel tubes having artificial discontinuities were studied. The response of RFT inspection to various defects was measured, as was the sensitivity to defect size. Experimental results show that small size defects like porosity, fatigue crack and axial oriented cracks may present unfavourable conditions for early defect detection in boiler tubes. Based on the experimental setup used, RFT may reliably detect discontinuities greater than 4mm diameter with up to 40% diminution. However, it may be challenging to detect defects occurring close to boiler tube sheet.

M3 - Paper

ER -

Duaka UP, Bennecer A, Picton P. Reliability of remote field testing in detecting defects on steam boiler tubes. 2018. Paper presented at International Conference on Robotics, Automation and Non-Destructive Evaluation, .